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  GEMCO Type H & HM Installation, Dimensions
     and Service Manual:

  Type H Brake System
  Type HM Brake System
  General
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  Air-Over-Hydraulic (Type A/H)
     Brake System
  Air-Over-Hydraulic Parking
     (Type A/HM) Brake System
  Type A/H and A/HM General
     Information
  General Troubleshooting
     INSTALLATION
  Type A/H-ARC-Panel (small
     unit) J070970 - J070973
  Type A/H-ERC Panel (large
     unit) J070980 - J070987
  Type A/H-HRC Panel
     J071020 - J0701027
  Type A/H-ARC Panel
     J089660 - J089667
 
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 GEMCO Type H & HM Installation, Dimensions and
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INSTALLATION INSTRUCTIONS
Type A/H-ARC Panel

 
THESE INSTRUCTIONS COVER INSTALLATION OF THE FOLLOWING PANEL ASSEMBLIES:
Power Supply
380, 460 or 575V, 50/60 Hz AC
230VDC
Pressure Cluster
Air Hydraulic Ratio
8 x 1
5 x 1
8 x 1
5 x 1
No. of Pressure Clusters
1
2
J89660
J89662
J89661
J89663
J89664
J89666
J89665
J89667
 

A/H-ARC PANEL PIPING DIAGRAM
 
Foot-Operated Air Treadle Valve
 
Mount the panel on a rigid vertical support, low enough for the 1/2" air line from the compressor to slope down to the air reservoir. This permits moisture to drain into the reservoir where it can be automatically ejected by the moisture valve.
 
Pipe and wire the panel into the system per applicable connection diagrams. When complete, turn power ON. Check preset air pressures. Compressor supply pressure at gauge A must range from 65-80 psi. This pressure is controlled by 1PS N.C. pressure switch. Low pressure alarm should
sound below 50 psi. This is controlled by 2PS N.C. pressure switch. If reservoir pressure drops below 40 psi, the relay emergency valve applies system pressure.
 
Special Bleeding Instructions for A/H Systems
  1. Fill fluid reservoir/bleeder(s) and pressure cluster(s). Hold BPB bleeder pushbutton in and stroke pressure cluster by repeatedly pushing Bleeding Control Valve.

ELECTRICAL CONTROL ASSEMBLY - WIRING DIAGRAM

J57159 AIR TREADLE VALVE INSTALLATION
The air treadle valve may be located in front or to either side of the standing or seated operator, but it is essential that the foot pad be in a position convenient for the operator to control the full stroke to provide the "feel" of the brake torque developed. Bolt the bracket to the floor using 3/8" bolts. Install air hoses in reservoir and delivery ports. All other common ports must be plugged.
 
Pipe reservoir and delivery lines to the air relay valve on panel using 3/8" tubing provided. Install supply pressure gauge in cab.
LOW AIR PRESSURE
ALARM INSTALLATION
115VAC - J34778
230VDC - J24673

 
 
 
 
Mount alarm in cab. Make connections to panel per wiring diagram.