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  Hydraulic Brakes Replacement Parts:
    Brake Assemblies
    Auxilary Components
    Air-Releasing Cylinder
Disc Brake Power Clusters
Air-Over-Hydraulic Panels
Air-Over-Hyd. Panel Components
    Air-Over-Hydraulic Panel Components:
      Pressure Clusters
      Moisture Ejection Valve
      Air Treadle Valve
      Air Compressor
      Relay Emergency Valve
      Protection Valve
      Emergency Valve
 
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 GEMCO Hydraulic Brake Systems Parts Manual:
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GEMCO Industrial Brake Systems Replacement Parts
Air Components Used On Air-Over-Hydraulic Panels
Relay Emergency Valve
 
EE Bleed Down Type Relay Emergency Valve J58860
 
This valve controls pressure to the service brake pressure cluster on type A/H, A/H-HRC, and A/H-ERC systems. It applies pressure from the right half of the horizontal reservoir. Whenever emergency port E is pressurized above 50 psi, reservoir port R pressure is poised for application to delivery port D at whatever pressure is applied to service port S. Without pressure at the service port, no pressure is applied to the delivery port.
 
Whenever emergency port pressure drops below 40 psi, pressure at the reservoir port is applied to the delivery port. Hence the valve applies pressure to
the service brake pressure cluster in "emergencies", although a tiny "bleed down by-pass" bleeds delivery port pressure through the service port. After several hours the "emergency" brake pressure is fully released.
 
HOW THE VALVE WORKS
 
SYSTEM IDLE   In the idle condition, emergency port pressure is off, reservoir port is open to delivery port. Service brake pressure cluster is applied if reservoir pressure is available. The check valve has no function and is closed permanently. With no emergency pressure, the emergency piston and valve cartridge is held in by spring force and the exhaust poppet closes service port while the inlet poppet opens a passage to the relay piston. Pressure on the relay piston forces it down against spring force, sealing the inlet-exhaust poppet and opening reservoir port to delivery port. A bleed down by-pass slowly vents reservoir pressure to the service port to prevent service pressure cluster application for extended periods.
 
SYSTEM NORMAL   When emergency port is pressurized, 65-80 psi compressor pressure forces the emergency piston and valve out against spring force, pulling the exhaust poppet open and the inlet poppet closed. With no pressure at the service port, the return spring forces the relay piston up, allowing relay inlet-exhaust poppet to seal reservoir port and open delivery port to exhaust port. Service pressure cluster is released.
 
SERVICE STOP   When service port is pressurized pressure strokes the relay piston against spring force. The piston picks up the relay inlet-exhaust poppet valve, first closing the exhaust passage and then unseating the poppet to open reservoir port to delivery port. When the force on the relay piston balances opposing spring forces, the piston is forced to lap, permitting the spring loaded relay inlet-exhaust poppet to close while holding the exhaust passage sealed. The valve remains poised in this "hold" position, relaying delivery port pressure equal to service port pressure.
 
EMERGENCY STOP   Reduction of emergency port pressure below 40 psi triggers the valve to apply reservoir pressure, as described in SYSTEM IDLE section above.
 
SERVICING THE EE BLEED DOWN TYPE RELAY EMERGENCY VALVE
 
The valve should be replaced or overhauled using both seal and maintenance kit should any abnormal symptoms occur.
 
      A. On A/H, A/H-HRC or A/H-ERC Systems
 
 
  1. Constant leakage out of the exhaust port may indicate a defective relay poppet valve (14).
  2. Slow or hesitant delivery port pressure may be caused by air leakage past the relay piston (21).
      B. On A/H-HRC or A/H-ERC Systems
 
 
  1. If delivery pressure is not applied with normal reservoir pressure available and with no pressure at emergency port (ESV valve de-energized), the piston and valve cartridge (4) may be defective.
  2. Constant leakage out of the emergency port thru de-energized ESV valve exhaust port may be caused by a defective check valve (8).
  3. If compressor pressure charges the emergency reservoir above regulated pressure, the relay may not contain the correct check valve spring (9) which seals the emergency port from the reservoir port.
During the overhaul the unit should be cleaned to remove any accumulation of foreign matter in the valve passage. Coat all seats and bearing surfaces with a thin coat of Dow Corning 33 medium consistency grease.
 
SERVICE PARTS INFORMATION
Replacement Assy.
Seal Kit *
Cellon Cover (11)
J58860
A54582
A75530
 
EMERGENCY VALVE SECTION
1
2
3
4*
5*
6*
7
8*
9
10*
11
12
 
Cover, Valve
Capscrew (5/16"-18x3/4")
Capscrew (5/16"-18x3/4")
Catrtidge, Piston and Valve
"O" Ring, Small
"O" Ring, Large (2)
Spring, Piston Return
Check Valve, Emer. Port
Spring, Check Valve
"O" Ring, Cover
Cover, Emer. Valve
Capscrew (1/4"-20x3/4") (2)
 
RELAY VALVE SECTION
13
14*
15
16*
17
18*
19
20*
21
22*
23
24*
25*
 
 
Body, Valve
Valve, Inlet-Exhaust
Spring, Valve Return
Seal, Valve
Guide, Valve
Seal, Valve Guide
Shield, Exhaust Port
Retainer Ring, Valve (Truarc)
Piston, Relay
Seal, Piston
Spring, Piston Return
Seal, Valve Cover-Housing
"O" Ring, Housing-Cover
Air Passage